De alta qualidade, máquina de moldagem automática de rolo C purlin, máquina de formação de rolo purlin

Propriedades gerais

Maximum production speed	not less than 15 meters per minute excluding cutting and punching);
Bending precision	the maximum profile deviations (dimensions and shape) shall not exceed the tolerances specified as following data (or equivalent tolerances)
Bending quality	ability to bend the profiles of the specified configuration at the specified maximum steel thickness; cracking of the steel or metal coating is not permitted for all required steel grades.

Composições

5T hydraulic decoiler	1set
Feeding→flatten→punching→ pre-cutting→forming station→correction adjust
Output table	5set
Hydraulic station	1set
Control desk	1set
Spare part list	1set

Perfil e layout

Steel thickness (t)	from 1,5 mm to (at least) 3,0 mm
Profile height (h)	from 100 mm to (at least) 300 mm
Flange width (b)	from 40 mm to (at least) 80 mm
Flange height (c)	from 12 mm to (at least) 20 mm
Maximum hole diameter deviation	+2 mm/-0 mm
Minimum finished product length	at least 1500 mm
Maximum finished product length	at least 12000 mm
Length tolerance	±1.5mm per each pieces

Tecnologia detalhada

5T hydraulic decoiler
Coil holder	hydraulic mechanism for securing the coiled steel in the device, suitable for the required coil weight
Steel coil width	from 200 mm to 600 mm
Internal diameter of coil	variable, from 470 mm to 510 mm
Maximal out diameter	1600mm
Maximum coil weight	5000 Kg
Coil placement in the coil holder	hydraulic hoist
Uncoiled metal compensator	included, assures even feeding at all production speeds
Oil cylinder dia	100mm
Working speed	0-15m/min adjustable
Main motor power	5.5KW AC motor
Hydraulic power	3kw
Speed controlled by frequency converter brand	Yaskawa
Quantity	1

Feeding
Feeding type	adjustable
Feeding width range	200-600mm
Entrance and guide roller	diameter is ￠65mm, material is SAE1045, HRC48-52° surface with chrome
Quantity	1

Punching
Hydraulic power	5.5kw
Working pressure	12-16Mpa
Quantity	1

Pre-cutting
Cutting type	hydraulic, connect with the punching hydraulic unit
Cutting power by hydraulic	5.5KW
Hydraulic working pressure	2-16Mpa
Cutting before forming	Cut the sheet before roll forming to required length
Feeding of the last cut profile from the equipment	automatic if the length of the last profile is not less than 1500 mm
Cutting motion	The roll forming part is NON-stop when cutting
Material of blade	Cr12 with heat treatment
Length measuring	Automatic encoder length measuring, brand: Omron
Tolerance of length	+/- 1.5mm each piece end product
Quantity	1

Forming Section
Material of the profile	steel sheets for cold bending according to EN 10346 or equivalent requirements, steel grades to (at least) S450 GD, or other grade of steel with equivalent yield strength, with metal coating from Z100 to (at least) Z350
Thickness range	1.5-3.0mm
Maximum production speed	not less than 10 meters per minute (for non-perforated profiles, excluding cutting)
Main motor power	15kw, AC motor, motor inside of main machine (Brand: Guomao of China)
Adjust flange and width motor	1.5KW x3 motor inside of main machine (Brand: Guomao of China)
Machine Voltage, Frequency, Phase	380V, 60 Hz, 3Phase
Roll station	20 stations
Roller material	ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
Shaft diameter	￠76mm material: SAE1045 with quenching and tempering
Transmission	by chain, one inch, double line
Quantity	1

Correction adjust system
Function	make the end product in straight, left and right, up and down
Roller material	ASTM52100 chrome plated surface with hardness 58-62 degree ,CNC,
Quantity	1

output table
Table for reception of the cut profiles	with roller transporter allowing to unload the cut profile freely, total unit length after assembly ,at least 12,000 mm
Unloading of the finished products from the table of cut profiles	manual
Frame	welding by tube
Size	about 2.0m long*0.6mwide*0.9mhigh
Supporter roller	ASTM 1045 with chrome
Diameter of rollers	55mm
Quantity	5 units

Hydraulic station
Hydraulic power	5.5kw
Working pressure	12-16Mpa adjustable
Solenoid valve	3 groups (1 for pre-cutting and 2 for punching)
Hydraulic oil	46# hydraulic oil
Quantity	1

Control desk
Programmable setting of profile dimensions	to be provided
Setting of distances between the perforation holes in the transversal direction of the profile	to be provided, according to the approved drawing
Operating system language	English and Russian.
Voltage, Frequency, Phase	380 V, 50 Hz, 3Phase
Control panel	Button-type switch and touch screen
Unit of length	millimeter (switched on the control panel)
PLC brand	Panasonic
Frequency converter brand	Yaskawa
Touch screen	Taiwan Weinview

Nossa empresa Jiangyin Bangnuo Machinery Co., Ltd. é um fabricante profissional dedicado Construção de aço leve de cor, equipamentos de aço C, Z e laminação, dobrando equipamentos de moldagem de empresas, com o design e fabricação de vários tipos de laminação de chapa de aço formando força de linha de produção . Placa de aço de cor de azulejo pressionado e produtos de purina C, Z são amplamente utilizados em vários tipos de plantas industriais grandes e pequenas, armazéns, edifícios residenciais e de arranha-céus. Com o desenvolvimento econômico, a construção de aplicações de construção de aço leve sobre a crescente popularidade da crescente demanda por equipamentos de produção, requisitos de automação de equipamentos de produção também estão aumentando, investimento da empresa, pesquisa e desenvolvimento de vários tipos de linha de produção de chapa de pressão de aço de cor (W) e C , Equipamentos de produção de raios Z (purlin), o uso de simples, melhora a produtividade, reduz os custos de produção. Vários modelos existentes de placa de pressão de aço (W) C, linha de produção de controle automático de feixe Z (purlin) estão na posição de liderança em casa e no exterior, com uma estrutura compacta, design razoável, progresso constantemente atualizado e muitos construtores e produtos Strut. Favor e elogio.
Empresa especializada na produção de máquinas Dagong, máquina de chapa de chão, máquina de prancha de guardrail, máquina de telha ondulada, máquina de cisalhamento, máquina de sub-placa, trilhos de rodovias, equipamentos de máquinas de azulejos, prensa de telha automática, máquina de ferro Piva, máquina de azulejos de ferro, tudo automático Máquina de aço em forma de C, máquina de azulejos.


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